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Oil Expellers (1 TPD/6 TPD/10 TPD/50 TPD)

Type:  Product
IPR Status:  Others
Secured In:  India
Application/uses: 

Oil Expellers (1 TPD/6 TPD/10 TPD/50 TPD)

Advantages:

  • Yield from the expeller compares favorably with oil traditionally produced in ghanis on count of pungency, flavor and taste.
  • Optimized yield on account of low residual oil in cake
  • Capability of continuous components
  • Hygienic output

Performance of cooking oil differs in different parts of the country and the choice is strongly influenced by such factors as oilseed availability, food habits particular to the region and popular tastes. Mustard oil in its pungent form is widely preferred in certain parts of the country.

The extraction of mustard oil is done almost exclusively by traditional means employing wooden ghanis. The method of extraction is dates, inefficient and wasteful as the crushing capacity of wooden ghanis is low and oil residue in the cake is high. To solve this problem and increase the yield of oil from oilseeds while at the same time retaining the flavour and pungency of the yield, CSIR-CMERI (CoEFM, Ludhiana) has developed oil expeller of 1 TPD capacity.

50 TPD Modern Oil Expeller developed by CSIR-CMERI (CoEFM, Ludhiana) is Single  pass  crushing  replaces three/four successive crushing. Normally required in conventional expellers, high oil extraction efficiency and increased recovery of oil. Less residual oil in the cake, low power consumption and low operating cost, improved pungency and better quality of oil and cake (mustard) having residual in cake less than 8%.

Salient Technical Competing Features: 

1 TPD Oil Expeller

Technical Specification

  • Chamber Bore : 101.6mm (4”)
  • Chamber Length : 610mm (24”)
  • Worm Shaft Speed : 35 RPM
  • Compression Ratio : 1 : 10
  • Power Required : 7.5 HP

Salient Features :

  • Extraction of pungent oil from mustard seed
  • High oil extraction efficiency
  • Automatic cake conveying system
  • Longer life of critical components
  • Totally enclosed, double reduction, oil filled, gear box compression helical gears made of 0.45% C and 1.25% Ni-Cr case hardening steel, heat treated for longer life.
  • Hard faced reversible worms, spacers and cone
  • Cold drawn induction hardened cage bars
  • Water cooled chamber for temperature controlled crushing
  • Automatic conveying system for cake
  • Two stage container for seed & cake for continuous operation

6 TPD Oil Expeller

Salient Features

  • Double reduction oil filled helical gear box
  • Water cooled chamber for temperature controlled crushing. Hard faced reversible worms, spacer and cone. Cold drawn induction hardened cage bars
  • Automatic conveying system for cake
  • Two stage container for seed & cake for continuous operation
  • Mustard oil having high pungency comparable / better than that of Ghani

Technical Specification

  • Chamber Bore                          : 152.4mm (6”)
  • Chamber Length                       : 838mm (30”)
  • Worm Shaft Speed                   : 18-20 RPM
  • Worm Arrangement                  : Set of 5-7 worms
  • Power Required                        : 30HP, 960 RPM
  • Average Pungency achieved     : 0.7% by mass

10 TPD Oil Expeller

Technical Specifications

  • No. of crushing passes : 1
  • Power required : 48 KW
  • Residual oil in cake : 7%
  • Oil & cake quality : Excellent
  • Long life of worms : Min. 2 months

Salient Features :

  • A three stage continuous cooker
  • A variable speed quill worm gear-box
  • Hard faced worms
  • High strength cage bars for greater wear resistance
  • Water cooled chamber for efficient temperature control
  • Single pass crushing replaces three/four successive crushing normally required in conventional expellers
  • High oil extraction efficiency and high oil recovery
  • Less residual oil in cake
  • Low power consumption and low operating costs
  • Totally enclosed gear box with force feed lubrication to gears and bearings
  • Stellite coated worms, spacers and cones. The worms are reversible
  • Retained and water cooled chambers and worm shaft
  • Variable speed quill feed worm and seed crammer to achieve same through put with oil seed of different bulk density
  • Less space requirement due to the two chambers being arranged one over the other

50 TPD Modern Oil Expeller

Salient Features :

  • HIGH COMPRESSION RATIO
  • WATER COOLED CHAMBER
  • OPEN BOOK CHAMBER DESIGN
  • QUILL WORM DRIVE GEAR BOX   
  • QUILL WORM WITH STAR  WHEEL
  • HARD FACED REVERSIBLE WORMS        
  • INDUCTION HARDENED CAGE BARS   
  • COMPLETELY ENCLOSED, SELF-LUBRICATED GEAR BOX
  • FABRICATED STEEL BODY, LOW –WEIGHT, HIGH STRENGTH
  • DIRECT INDICATOR DIAL FOR CAKE THICKNESS
  • SEED METERING AND COMPACTING UNIT

Technical Specification

  • No. of chambers : Three
  • Type of chamber : Open Book Type (Water Cooled)
  • 1st 1 Chamber-Ø10 x 33” : Ø9 x 33”
  • 2nd 2 Chamber-Ø 9 x 33” : Ø8 x 33”
  • 3rd 3 Chamber-Ø 9 x 33” : Ø8 x 33”
Techno Economic:  Available on enquiry basis.

Last updated : 4 Oct, 2019